Pneumatic Cylinder TGU TGC TGD Series Standard Micky Mouse Magnetic Cylinder

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Description

Pneumatic Cylinder TGU TGC TGD Series Standard Micky Mouse Magnetic Cylinder

Bore (mm)32 | 40 | 50 | 63 | 80 | 100 | 125 | 160 | 200 | 250
Stroke (mm)25 | 50 | 80 | 100 | 125 | 160 | 175 | 200 | 250 | 300 | 350 | 400 | 450 | 500 | 600 | 700 | 800 | 900 | 1000 | 1100 | 1200 | 1300 | 1400 | 1500 | 1600 | 1700 | 1800
ActionDouble Acting | Single Acting – Closed / Draw | Single Acting – Open / Extrude
MediumAir
Pressure
  • Double Acting : 0.1 ~ 0.9 MPa
  • Single Acting : 0.1 ~ 0.9 MPa
Temperature-10°C to 60°C (No Freeze)
Max Pressure1.35 MPa
Pipe SizeRC1/8 | RC1/4 | RC3/8 | RC1/2
Cushion TypeAdjustable Cushion
Cushion Stroke (mm)23 | 27 | 30 | 36 | 42
Magnet SwitchCS1-U | CS1-F

 

A Standard Magnetic Pneumatic Cylinder is a widely used linear actuator in industrial automation that integrates a magnetic piston. This magnet allows for non-contact position sensing through external magnetic sensors, making it ideal for automation systems requiring precision and feedback.

Key Features:

  1. Magnetic Piston: Built-in magnets on the piston enable position detection using external magnetic proximity sensors. This allows for better process control and automation.
  2. Double-Acting or Single-Acting Operation:
    • Double-Acting: Air pressure drives the piston in both extension and retraction directions.
    • Single-Acting: Air pressure drives the piston in one direction, and a spring returns it to the starting position.
  3. ISO Standard Compliance: Often conforms to international standards (e.g., ISO 6432, ISO 15552), ensuring compatibility and interchangeability across systems.
  4. Wide Range of Bore Sizes and Strokes: Bore sizes typically range from 6 mm to 320 mm, with strokes customizable based on application needs.
  5. Durable Construction: Cylinders are usually made of materials like anodized aluminum, stainless steel, or other corrosion-resistant materials for long life and reliability.
  6. Multiple Mounting Options: Includes mounting styles like clevis, flange, foot, or pivot mounts for versatile integration into different systems.
  7. Optional Cushions: Adjustable or fixed cushioning at the ends of the stroke reduces impact, noise, and wear.
  8. Sealing Options: High-quality seals provide air-tight operation and minimize air leakage.

 

Applications of Magnetic Pneumatic Cylinders:

  1. Automation Systems:
    • Used in pick-and-place applications, robotic arms, and assembly lines.
  2. Packaging Machinery:
    • Ensures precise and repetitive movements for processes like sealing, cutting, or filling.
  3. Material Handling:
    • Lifting, pushing, or sliding materials in confined or automated spaces.
  4. Woodworking and Metalworking:
    • For clamping or pressing tasks in CNC machines and similar equipment.
  5. Position Feedback Requirements:
    • Ideal for systems where precise stroke control and feedback are critical.

 

Advantages of Magnetic Pneumatic Cylinders:

  • Real-Time Position Feedback:
    • Magnetic sensors provide accurate feedback, improving system efficiency.
  • Reliable and Durable:
    • Designed for continuous operation with minimal maintenance.
  • Customizable:
    • Available in various bore sizes, stroke lengths, and mounting options.
  • Energy-Efficient:
    • Operates using compressed air, which is cost-effective and widely available.
  • Safe Operation:
    • Ideal for use in explosion-prone environments where electric actuators might pose risks.

 

Selection Considerations:

  1. Bore Size and Stroke Length:
    • Match the cylinder’s size to the load and motion requirements.
  2. Operating Pressure:
    • Ensure the cylinder operates efficiently within your air supply’s pressure range.
  3. Environment:
    • Choose materials and sealing options suitable for the operating environment (e.g., high temperature, moisture, dust).
  4. Mounting Style:
    • Select the appropriate mounting method for your system design.
  5. Position Sensors:
    • Choose compatible magnetic sensors for stroke detection.

 

Common Standards:

Standard magnetic cylinders are often classified by their compliance with:

  • ISO 15552: For larger profile cylinders.
  • ISO 6432: For mini cylinders (compact size).
  • Compact Cylinders (ISO 21287): For space-saving applications.

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